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Ultrafast Laser Alloying Enables Sub-5 nm Ru-Based Catalysts for Efficient Hydrogen Evolution

Mar 14, 2025 | By YE Yixing; ZHAO Weiwei

Recently, the research team led by Prof. LIANG Changhao from the Institute of Solid State Physics, the Hefei Institutes of Physical Science of the Chinese Academy of Sciences, has demonstrated a method for the synthesis of carbon nanotubes (CNTs)-supported intermetallic RuM (M = Cu, Rh, and Pd) alloys dominated by sub-5 nm nanoparticles (NPs).

The related research results were published in Advanced Science.

Sub-5 nm Ru-based alloys have emerged as excellent electrochemical catalysts for water splitting. However, their synthesis is limited by thermodynamic immiscibility, which poses a significant challenge to the creation of a widely applicable preparation method.

In this study, the team employed nanosecond laser ultrafast confined alloying (LUCA) to overcome the immiscible-to-miscible transition limit in the synthesis of CNTs supported sub-5 nm bimetallic RuM (M =Cu,Rh, and Pd) alloy NPs. 

The alloying of non-noble metal Cu with varying atomic ratios of RuCu alloys is appealing owing to the low price of Cu and cost-effective synthesis for large-scale practical applications. 

The team's research demonstrated that the Ru95Cu5/CNTs catalysts displayed excellent electrocatalytic alkaline hydrogen evolution reaction (HER) activity with an overpotential of 17 mV and Tafel slope of 28.4 mV dec−1 at 10 mA cm−2

Furthermore, the catalyst showed high robustness over long-term 5000 cyclic voltammetry cycles. The performance is much better than LUCA-synthesized CNTs-supported Ru86Rh14,Ru89Pd11, Ru, and Cu NPs catalysts, as well as commercial benchmark 20% Pt/C and other mainstream Ru-based catalysts including wet chemistry-synthesized RuRh particles (overpotential of 25 mV, Tafel slope of 47.5 mVdec−1) and RuCu/CNTs (overpotential of 39 mV) synthesized using the flash Joule heating method.

This research highlights the great potential of LUCA for screening new classes of HER catalysts.


RuM/CNTs (M = Cu, Rh, and Pd) composites size/composition (Image by YE Yixing)


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